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I know what you mean about the Swenson mod not being the most friendly setup. It definitely does make things more difficult. I dont make it a point to turn the volume down before powering the HD841 up or down, but there is a quite noticeable thump. The unit's auto power down "feature" doesnt...

Probably something to do with that nasty LPF on the output of the DAC, and the opamps used for buffering. I just got one of these, and really appreciate the schematic you posted; it will be a big help for the mods I am planning. Dont care too much for the stock sound, as it is quite undetailed...

Probably more to do with the capacitors than the application here, but you didnt say what values (capacitance and voltage) you used. Funny though, as I have read reasonably good reviews of the Muse KZ and bad ones of the Panasonic SU. Maybe try Muse ES, which are bipolar also, and quite...