Spitfirejoe
Cheap Audio Aficionado
Hmmmm... not sure I follow. The woofer and mids are not recessed into the front baffle, so no need to route those edges. However, the inset hole for the tweeter would make it impossible to use the same spot. You'd end up with a hole through the baffle behind the tweeter - creating a big air leak and not through a "tuned port". Does that make sense, or am I missing something?
Minor update - that first speaker is back together, and looks pretty good. There is some damage to the vinyl covering on the outside edges, but I used a touch up "crayon" type thing to fill some of the gaps and the damage I caused is pretty well hidden now. You can see it if you look for it, but I think I can live with it. If not, I'll peel it all off, sand the cabinets down and paint them or try a wood veneer. The second crossover has been updated. I'm now running a bead of wood glue around all the joints inside the cabinet. A few of the seams looked to have no sealant at all. I bet they were glued in the "tongue and groove" area, but I didn't see any evidence. I think the wood glue is going to seal these cabinets up nicely. I still have to cut and install the wood dowel brace behind the woofer, and will repaint the front baffle to match the first one. Can't wait to hear the finished result.
Minor update - that first speaker is back together, and looks pretty good. There is some damage to the vinyl covering on the outside edges, but I used a touch up "crayon" type thing to fill some of the gaps and the damage I caused is pretty well hidden now. You can see it if you look for it, but I think I can live with it. If not, I'll peel it all off, sand the cabinets down and paint them or try a wood veneer. The second crossover has been updated. I'm now running a bead of wood glue around all the joints inside the cabinet. A few of the seams looked to have no sealant at all. I bet they were glued in the "tongue and groove" area, but I didn't see any evidence. I think the wood glue is going to seal these cabinets up nicely. I still have to cut and install the wood dowel brace behind the woofer, and will repaint the front baffle to match the first one. Can't wait to hear the finished result.