Good day today with the S8000 after a couple of set backs! Completed the following:
1. Replaced bias supply C209 filter caps. One was dead and the one left was a replacement 2X the value. I put in two 25 uF 50 V caps.
2. Unfortunately, I apparently broke one of the very tiny signal diodes in the FM ratio detector attached to transformer T7. These diodes are incredibly small and fragile (see photo) and I must have broken X3 when I was working on C207 in the vicinity. I have a number of replacement types of these germanium signal diodes, and decided to replace both with a matched pair of 1N34A replacements (NTE DO-7) and crossed my fingers.
After that, I decided to power up without tubes and check to see if I was getting B+ and bias voltage. Brought everything up very slowly on the Variac and dim bulb tester to watch for shorts and keep the voltages pretty low without load and everything checked out and no smoke! So, I put the tubes in; the originals plus a NOS matched quad of Brimar EL506's I bought just for the Sherwood. I set the bias pots for each side to maximum negative voltage (max CW).
The Brimar's have the Magnoval size pins (like the Electro Harmonix 7868's), so I used my solder pick to gently enlarge the pins in the sockets before inserting the Brimar's. They fit very well--tight, but not too tight and I avoided having to push and shove on them to get them in.
After hooking up the bench speakers and DMM's to measure line voltage I powered up and, dang, the thing works!
I did a quick check of key voltages and most look OK (measured shown with spec in parentheses):
Line voltage was 120 VAC before the CL-80 and 118 VAC after it.
B+ supply: 454 (445) VDC
Power tube plates: 451 (438)
Power tube screens: 435 (425)
Driver supply: 425 (420)
Tone amp: 355 (345)
Pre-amp: 213 (200)
B+ point 6: 191 (170)
B+ point 7: 155 (115).
Bias supply: -23.1
Power tube control grids: -22.7
I don't have cathode resistors in place yet, but the schematic says 23V on the control grids (I presume this should be -23V), so we're right in the vicinity with the bias pots all the way negative. The Brimar's must be pretty hot tubes. The point 7 voltage is high, so I'll need to check that out. The 82K resistor in the supply string up to it measured fine, but will do some more checking.
That's the data, but I have to say the sound was pretty darn good, too. FM mono came through clear (the ratio detector diodes must be working!) with the local college station booming through with just a clip lead on the antenna (transmitter is only about 10 or 15 miles away). Stereo indicator light and the signal meter both worked. Stereo came through at considerably more volume in the same volume control position and sounded great and like stereo, but it would cut out after a little while sometime, but returning the mode switch to mono FM brought back the signal every time. I know there are six weak tubes in the original set, including both front end tubes, the IF tubes, and all three multiplexer tubes. I'll put the new ones before judging radio performance and doing any alignment work, of course.
Played my iPhone in through auxiliary input and sounded very good into my cheap bench speakers. In fact, every input was dead quiet even at high volume levels, including the phono and tape head inputs. I didn't hear any hum or tube rush with these inputs with no input in place, but I'll have to signal check these inputs to be sure the pre-amp is actually working. I haven't heard a pre-amp yet that didn't have a little hiss/rush in phono or tape head. (come to think of it, the phono level control may have been all the way down--will have to check; not used to having one of these).
No indications of distress (red plating or otherwise) with the Brimar's. I notice the characteristic blue glow inside the plates around the screens which I always see on 7591 and 7868 type tubes and often on EL84 types, so I don't assume any trouble there (anyone disagree? see photo). No crackling or popping or hum whatsoever so far.
Other observations:
-All the panel, meter and mode indicator lights work
-The neon stereo pilot indicator works
-Pots and switches need cleaned. Things started working better when I worked the mode switch and pots, but a good cleaning of the switches, pots, and tube pins will be done
-All caps and transformers running cool after 30 minutes.
Pictures below, including the bench voltage test set up, new can caps top and bottom views, the tiny FM ratio detector diode (it's partner broke clean in half), the 1N34A replacements installed, and a dark shot of the Brimar's with glowing screens.
Well, pretty happy with things so far, but a lot more work to do.
Dave