IIRC, the assembly process was to slot the sides and rear panels together, then add the rubber tops & bottoms with embedded steel plates & the welded-on attachment points for the turnbuckle. I assume there was a jig of some kind to ensure the front edges of the side extrusions were located correctly so that the injection-molded drivers would line up during final assembly (the front faceplate is made up of the driver parts, which overlap and lock to each other and have gasketed joins).
Once that assembly was arranged that way, they'd add the turnbuckle, tension it, and then use epoxy to seal & permanently join the interior seams where the sides meet the rear panel.
When the epoxy had set, the crossover went in (I forget how it mounts but assembly would have been thru the front) and then the drivers were installed. There are gaskets on the flanges of the cabinet where those plastic panels install, to ensure the whole thing stayed air-tight. But, even with the drivers removed the rest of the cabinet is remarkably solid.
We built 4 pcs. of the HT800 tower, see pic below. These were machined as one-offs for CES but would have used extruded sides and rear panel in production as the 300/400LCR did. The end pieces were done in machined aluminum but likely would have been cast for production, and the rubber encasement was not going to be retained - WAF issues for something as large as these were.
It used the stock HT800iw drivers with four 5.25", two of which were woofers and the other two mid/woofers (2.5-way design) plus the single dome tweeter. The two mid/woofers and tweeter were arranged in d'Appolito configuration, same as the in-wall 400/800 models. The crossover was custom-tweaked by our acoustics guy to reflect the sealed cabinet application of these vs. the original wall-mounted open baffle in-wall application. We kept the three position tweeter-level switch.
I wish I could use the whole LCR config but I have an LED projector TV and there's not enough room on the media stand for the massive 800 to fit as a center channel. I have a stock 400LCR there instead (hard to see in the picture but it's on the first shelf down, towards the right side - can't center it unless I get rid of a couple of components), and the L/R 800's are on 18" Bell'o stands which lines them up visually with the Sony TV. Works great for A/V as well as 2-channel though at some point I'd love to move to a wall-mounted flat screen and use the 3rd 800 as a wall-mounted center. I suspect the current setup is better for 2-channel though, as the stand-mounted 800's are located well off the wall and have decent separation for the size of that end of the room. Wall-mounting them might not work as well for music.
John