thread and project summary as of now
Since the thread may be a little confusing, and I may have contributed to that confusion by including too much information, here is a brief summary of what has been done and in what sequence. As of right now, the engine has not stalled again since August 19, which I reported in post #91.
But, since the problem was intermittent, and had only been happening occasionally, it may be a bit early to declare victory. I definitely feel optimistic though.
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-reported intermittent engine stalling ONLY when stopped, in gear, brakes engaged
-tested for trouble codes - found none
-tested fuel pressure regulator diaphragm by removing vacuum hose and checking for gas leakage - dry
-visually inspected all vacuum hoses - found only two hard plastic hoses. hoses and all connections found to be in good shape
-cleaned the IAC valve, its chamber, and the throttle body - found almost nothing in the TB, the IAC valve and its chamber did have a small amount of carbon-like build-up.
Before and After cleaning pics
- verified that my OBD-II system was functioning properly two different ways. First, went to two parts stores that do free trouble code testing, both reported zero codes set (same as my code reader said) . Then disconnected the vacuum line off of the fuel pressure regulator, and also pulled the electrical connector off of the IAT sensor and drove the car. A code was set, verifying OBD-II function.
- verified IAC valve basic functionality by removing electrical connection with cold engine, then observing abnormally high idle speed. Re-establishing the connection restored idle speed to normal.
-observed and reported a crack in the body of the TPS
-ordered new TPS along with new plugs, fuel filter, gas cap
-engine stalled again (as mentioned above)
-installed new TPS
<new information since my last post below>
-Disconnected and cleaned all main power cables including battery, main ground, and a ground strap from block-to-head. None of the connections were loose. But all of them had some degree of corrosion on their contact areas. I don't know if any of this may have been contributing to the issue. But, had I known how they looked, I would have done this long ago, and am glad that I took the time to follow up on this suggestion from early in the thread.
-installed new plugs, fuel filter (real PITA to get to in this car) and gas cap
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