Damn jlindsey86, I too, use the hot glue gun. I've gotten a ration of sh*t about doing so. I had written a how-to post about it, but decided that I would just post a link to that LFHS thread to avoid the controversy.
That glue gun is nice huh? Right.
Here is a tip when you do the other one. Glue the cloth along most of the sides, while leaving the last 2-3 inches before the corner to be done. Once you are at that point, lay the grille on it's face, and do a "dry run", gathering and stretching the cloth in the corner to estimate the amount of waste that you need to cut away.
Lay the cloth back down and carefully cut a 90 degree wedge of cloth out, with the small tip/point of the wedge centered at the grille frame's 90 degree corner( it should be like the "shadow" of the grilleframe). You should have it oriented/cut to where 45 degrees of material waste has be cut away on either side (evenly) of the grille frame's 90 degree corner.
This will eliminate most of the bunched waste material you had in the corners.
A little more pull on the cloth in the corners is necessary.
I also use a small flat piece of wood molding to act as a "press", to make the cloth/glue squish/lay down.
You grille looks very nice BTW, good job!