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Fisher 400 Output Transformers -- Revisited

dcgillespie

Fisher SA-100 Clone
Subscriber
Some of you may recall that before I started out on my modification odyssey for my own Fisher 400, that I put out a request for information regarding possible differences in the OPTs used in the two different versions of the 400. Specifically, versions up to serial number 48000 use part number T1020-116-1/2, while those beginning with serial number 48001 and above get part number T1020-116-1/2AX. There were responses to my request, but the end result was that there was no information available regarding any differences between these transformers.

The usual distinction made between the two versions of the 400 is the additional limiter stage added to the FM IF strip section in the latter version. But since I was gathering data at the time in preparation for adding EFB(tm) to my 400, I was scouring both schematics to make sure the modifications I made would be applicable to both versions. The different OPT part numbers came up in that effort, with other changes also noted suggesting that the change was likely due to more than just a new transformer vendor or part number realignment. Besides the transformer part number change, the latter version also used a revised feedback network, had the grid bias voltage to the output tubes elevated, and importantly, would no longer meet the original specifications for power output that Fisher published for the 400. Since the specifications were never revised by Fisher to address any of the changes made, the changes in the audio section went largely unnoticed, as there was little physical evidence of the changes made in that section. Without any definitive information to highlight any differences in the two transformer offerings, I plowed ahead with developing the data from my own unit for the installation of EFB, hoping someday to cross paths with an output transformer from one of the earlier units to determine if in fact any differences did exist between those, and the ones in my own (latter version) unit. Enter Audiodon to the rescue.

For those that followed along in the thread where I modified my unit with EFB, you may remember my comments at the time about how strangely the output stage was engineered, in my unit at least anyway -- to the point of being dangerous for the output tubes at elevated power levels. The combination of transformer load impedance, tube type, and operating conditions employed resulted in elevated distortion levels at the very least, and at worst case, screen grids that easily became miniature flashlights if you weren't careful. As to why Fisher used these questionable operating conditions in at least the latter units is a question still unanswered. But thanks to Don, we now know that it was ONLY in the latter units that these operating conditions existed.

Today's mail included a package from Don that contained a known early version 400 OPT to perform tests on. The needed answers came real quick: Where as the transformers in my version use an OPT with a quite unorthodox (for the application) 10.2K ohm primary impedance, the transformers in the earlier version reflect a very appropriate 6.5K ohm load to the output tubes. For the tubes and the conditions they operate under, this is a huge shift in operating parameters, that without any attending changes to accommodate this shift in loading, places the tubes under significant stress at elevated output levels. There are still more tests to conduct, but this most basic piece of information answers the lion's share of questions, with the exception of why.

To be sure, there was no engineering reason what so ever for Fisher to change to or use the OPTs in the latter versions that they did, so I can only surmise what I originally thought: that the change was basically a get-by move to help reduce inventory levels when Fisher was ultimately brought in for a soft landing.

On the down side of all of this, it means that the EFB parameters I developed for my unit would NOT be fully appropriate for the earlier version of the 400. That's hardly to say that EFB could not be used to good advantage in that version, but simply to say that the parameters for it would need to be adjusted for the operating and loading conditions employed in that version.

The up side however, is that if any version needs EFB, its the latter version for sure. With it, not only does this version then receive the standard benefits of EFB operation (more power, lower distortion, longer tube life, and cooler operation), but in this case, the opportunity was also taken to further adjust the EFB operating parameters to take into account the significantly higher load impedance offered by the OPTs in this version. As a result, the tubes then operate under conditions that are perfectly matched for the higher load impedance offered, preventing the potentially excessive stress they can be subjected to in the stock design of the latter version.

One final point needs to be made then to any and all whoever need to change out an OPT in their 400: Be sure you get one from a version that matches your own, or short of that, get a pair that came from the same unit, or at least match in part number. While the transformers between the two versions have their own unique advantages and disadvantages, if you must seek a pair, then those from the earlier version would be preferable if only because they offer the proper load for the tubes as they are operated in either stock version of the 400, and are therefore safer for the tubes. For the latter version, it would be a simple matter to make the circuit changes associated with the use of the early version transformer to properly accommodate them. Of course, if you install EFB in a latter version, then only the latter version OPTs would be appropriate for replacement since the EFB circuits are specifically tailored for those transformers.

I have Wynonna cranked on my EFB 400 as I type this, and she never sounded better!

Dave
 
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What tubes would have been appropriate for a 10.2k primary? I seem to recall the ELL80 runs about a 10k primary, and Fisher built some stuff with those tubes around that time. I ask this wondering if perhaps that particular transformer was also used in some other Fisher piece and the decision was made to just rob that parts bin for inventory purposes as you suspect.
 
Thanks again for an interesting read. I have the later Fisher 400. I have not performed your mods yet. What advantages to replace my 10.2K audio transformers with the earlier version? I do have a DIY idea for the 10.2K transformers?
 
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65 CEVIII used interstage transformers (T-1135-116-1/2) between the ell80's and the transistors. Same with the Futura and Ambassador Hybrids (T-1068-116-1/2) that used ELL80's.

The 63 thru 65 Philharmonics used T-992-116-1 or 1/2 transformers as outputs in their single chassis units.

The Allegro A9-A19 used T-1078-117 transformers.

You'd think they would have had one transformer set for each output tube series. Would have made it easier on the supply Dept, and for us later.
 
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Hi Gadget -- With regards to your question as to what tubes would have been appropriate for a 10.2K ohm load -- it doesn't exactly work like that.

It is unfortunate that tubes get "wed" to a given load impedance value. This is likely because of the many examples of typical operation given in the RCA Receiving Tube Manual.

As a starting point, the physical characteristics of a tube will generally establish the given range of load impedance values it can efficiently operate into. Therefore, large tubes that have significantly peak current capabilities operate most effectively with lower load impedance values, while smaller tubes with less current capability operate with higher values. For example, a push-pull pair of 6550s can operate successfully with load values as low as about 2750 ohms, but you would never find a pair of 6AQ5s operating into a load like that. They simply do not have the current capability to operate into that low of a load impedance. You would find the little 6AQ5s singing merrily into about a 12 K ohm load, while it would typically be a waste of tube to operate 6550s into that high of a load. The point is, that while physical characteristics determine how low of a load impedance a given tube can operate into, the tube itself can actually operate very well into a very wide variety of load impedance values at or above its minimum acceptable value -- all as determined by the operating conditions the tube operates under.

On the upper end, practicality and economy generally dictates how high of a load you would want a given tube to operate into. For example, a pair of 6V6s are often employed to operate with a 10K ohm load, and deliver a reliable 10 watts of audio power. Circuit conditions can be established to cause a pair of 6550s to also want to see a 10K ohm load as well. If the same basic power supply is used for them as is used for the 6V6s, then guess what? The same reliable 10 watts of power will be delivered! But why the heck would you want to use a pair of 6550s to develop only 10 watts of power? The obvious answer is of course that you wouldn't. Their cost and heater current requirements make them completely impractical in that scenario -- even though it could be made to work, and work properly.

The point is, that a given tube is not born with a specific load impedance assigned to it, but rather, a given range within which it can operate very efficiently. Bringing this back to the Fisher 400 then, the original circuit was designed to operate 7868 tubes very efficiently into a 6.5K ohm load. For whatever reason, transformers were changed so that the load became 10.2K ohms. That's fine, because 7868 tubes can still operate efficiently into that load as well -- IF THE CIRCUIT CONDITIONS ARE ADJUSTED CAUSING THEM TO FAVOR THIS LOAD!

So why didn't Fisher adjust the operating conditions when the transformer was changed? Because they didn't have any easy, economical way to do it with the technology of the day. I covered that topic in some detail in the thread on EFB(tm) installation in my unit. With the installation of EFB however, the means then exists to not only convert to EFB operation, but also easily and conveniently alter the operating conditions to cause the tubes to favor the new load impedance offered, which is exactly what was done. Therefore, the 7868 is still an appropriate tube for the latter version 400s with the higher impedance transformers -- once the circuit is adjusted to cause the tubes to want that load impedance.

I hope this helps!

Dave
 
It would be interesting to compare a re-optimized version of the circuit (for 10.2K), vs. running the output transformers at a heavier secondary load (8 ohm load on the 16 ohm tap, 4 ohm on the 8 ohm tap, giving a 5.1K load), with the circuit slightly tweaked for that load.

I've seen various 7868-based amps (Sherwood immediately comes to mind) that have used ~5K output transformers... so there would be some precedent for this...

BTW: I know you'd want to reduce the screen voltage for 10.2K- that's simple enough... but would it be possible to get enough increased plate voltage, using the stock Fisher PT, to make 10.2K work well?

Regards,
Gordon.
 
Hi Gordon -- Since the plate voltage is already derived directly off of the doubler, there's really no more plate voltage available unless you augment the HV winding with another transformer -- or replace the existing one.

The EFB(tm) installation for the latter verson 400s reduces the existing (stock) quiescent screen voltage by about 100 volts, which then allow the 10.2K ohm transformers to work very well indeed in those operating conditions. In the stock design, the slightest hint of overdrive caused the screen grids to glow brightly, while under the new conditions, there is no overload of these grids even under gross overload conditions. The reduction in distortion created by the combination of EFB operation and the new operating conditions speaks for itself.

Re-purposing an OPT to operate at lower impedance levels (8 ohm load on the 16 ohm tap as you suggest) works well as you know -----IF------ the driving impedance to the transformer is reduced as well. In the stock design however, the output tubes are already operated in their lowest impedance form (screen voltage only slightly lower than the plate voltage in pentode mode), causing the problems previously noted. On the other hand, if we could just cram 4 more output tubes in there............!

Dave
 
I didn't see it listed- what was the resultant final screen voltage, when the EFB mod is installed? I'm assuming it's not the 4:3 ratio of plate/screen voltages, like it would be on some of the other EFB installations, due to the extremely high plate load impedance...

Regards,
Gordon.
 
Hi Gordon -- Actually, it wasn't that far off. In the stock design, my unit was supplying 435 vdc to the plates, and 410 vdc to the screens under quiescent conditions. With the stock bias supply (-18.5 vdc), typical 7868 tubes idled at about 34 ma under these conditions. Pretty typical stuff. At full power in both channels, the plate voltage supply dropped to 410 vdc, while the screen voltage dropped to 360 vdc, with the screen grids well illuminated. Any amount of clipping at all caused the screens to basically become flashlights.

With EFB -- and the correction incorporated in it to account for the higher loading -- full power conditions result in the same 410 vdc to the plates, but the screens operating at just 290 vdc. Bias provided to the output tubes at that point is just under -14 vdc. The exact same power output is produced as before, but distortion is reduced by a factor of nearly 7X, not only because of EFB, but also because of the better match in place between the tubes and transformer. Also of course, there is no color to the screen grids now even under sever overload.

As quiescent conditions return, plate B+ again rises to 435 vdc, while the screen voltage rises to just over 310 vdc, and grid bias rises to -15 vdc -- these last two elements controlled by the EFB circuits. Under these conditions, the quiescent idle current of the tubes is barely 21 ma, resulting in an unbelievably low plate dissipation of (about) 8.5 watts per tube.

Dave
 
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