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Technics Dustcover Fix Redux

boreas

"If it sounds good, it IS good." E.K.E.
Since working out the initial repair for the broken tabs that plague many Technics dustcovers, I've come up with a much, much simpler way to accomplish the same results. The first design, discussed here, was certainly an effective solution but the replacement pieces were pretty difficult to make, especially with hand tools like hack saws and files. That prompted me to try something much simpler.

The pieces are merely 7/8" long pieces cut from 1/8" thick 1" x 1" aluminum angle. The only other cut is to shorten one leg, the one that slots into the hinge, to 7/8". You also have to drill one hole through the leg that's screwed to the dustcover, not two as before.

As you'll see below, the hole in the dustcover is in between each of the two pairs of ribs on the back of the dustcover. The space between them is small, about 1/4", so the choice of screws is important. As it happens, the nuts for 4mm machine screws are a perfect fit, so perfect that the ribs prevent the nuts from spinning when you tighten the screws.

One screw per side is plenty strong enough. The only thing a second screw might do is prevent the hinge piece from rotating but the placement of the aluminum angle against the back and the edge of the dustcover prevent that anyway.

So, now all you guys who didn't think you could do the job yourself have a solution. ;)

John
 

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Really nice work. Would it make any sense to put a piece of rubber somewhere in there to keep the pressure from further cracking the plastic? One of my covers (which is still in good shape overall) has tiny cracks exactly where they are in the photos.
 
Would it make any sense to put a piece of rubber somewhere in there to keep the pressure from further cracking the plastic? One of my covers (which is still in good shape overall) has tiny cracks exactly where they are in the photos.

It might but my sense is they'd need to be thickish to work.

John
 
Hi John

Thats really funny, because I had exactly the same idea in my mind to a fix as you describe here in the thread, before I did my final fix.

And Your solution looks nice; really nice.

You can see my final fix with pictures, in Your older thread here ( information for other readers ):

http://www.audiokarma.org/forums/showthread.php?t=337557&page=11

And thank You for telling me about your new thread. :thmbsp:

Henrik
 
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Would it make any sense to put a piece of rubber somewhere in there to keep the pressure from further cracking the plastic?

It might but my sense is they'd need to be thickish to work.

John

Reconsidering, a thing you could try might be a neoprene washer under the nut. They're readily available at hardware stores.

John
 
Thanks again for Your advice John and allso to Starquest; I will go to the local hardware store a.s.a.p. to buy some neoprene washers :tresbon:

Below I have inserted my pictures of my fix of my dustcover to my Technics SL-D2 again, so other users can benefit from them:

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Henrik
 

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This is awesome. After breaking mine, I'm glad to see there is a workaround. Quick question. Best method to cleanup or remove remaining material on dust over before doing the fix? Small saw and/sandpaper maybe is what I was thinking. Don't want to crack the thing in the process. Thanks!
 
This is awesome. After breaking mine, I'm glad to see there is a workaround. Quick question. Best method to cleanup or remove remaining material on dust over before doing the fix? Small saw and/sandpaper maybe is what I was thinking. Don't want to crack the thing in the process. Thanks!

Yes, as described in my original thread here.

John
 
This is awesome. After breaking mine, I'm glad to see there is a workaround. Quick question. Best method to cleanup or remove remaining material on dust over before doing the fix? Small saw and/sandpaper maybe is what I was thinking. Don't want to crack the thing in the process. Thanks!

I used the file from my leatherman wave. Was a bit time consuming, but very precise, and since removing just enough, fits onto the spring hinges extremely tight.
 
I used the file from my leatherman wave. Was a bit time consuming, but very precise, and since removing just enough, fits onto the spring hinges extremely tight.
I used a file as well but sandpaper would be fine as long as you use a block.

John
 
John,
its so nice to have the lid of my record player staying open again.
Thanks very much for your time.

I only replaced the one broken leg (controversial!) partly because i only had a blunt hack saw and cutting through one was quite enough, and party because i quite like them being different; a reminder of some humble diy. I consider it like an nhs hip replacement.... just fix the dodgy one.

I used the new technique of just one screw.

holds fine, feels good.
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I see you made the "MkII" model. Honestly, I don't know why I didn't think of that first. It's so much easier to make and I think it looks better. Congratulations and welcome to AK!

John
 
Hey guys. Great stuff. Anyone want to make some of these for some city folks with no power tools? Been hunting down the "right" piece of metal on and off for a year or so. Nothing at the neighborhood stores that don't need to be altered with, you guessed it, tools! Thanks! Happy to purchase.
 
Wow, that's great! I may need to upgrade mine from the "1st gen" to this new improved model! Much more elegant.
I am curious if you think it is still strong enough, since it is putting the pressure on a much smaller area of the cover. I guess it's still stronger that the original tab though.
I would think if someone already had a crack in that area, the gen 1 fix might be better choice, since it would bridge the crack...
 
Wow, that's great! I may need to upgrade mine from the "1st gen" to this new improved model! Much more elegant.
I am curious if you think it is still strong enough, since it is putting the pressure on a much smaller area of the cover. I guess it's still stronger that the original tab though.
I would think if someone already had a crack in that area, the gen 1 fix might be better choice, since it would bridge the crack...

That's a good thought but I don't have an answer for you. The dustcover I used to try out Gen 2 has never been put into service on a table. It might be a problem on a turntable which has already been drilled for Gen 1 since you'd end up with two sets of three closely spaced holes and that might weaken the area too much.

John
 
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