across the bench [season-2] the electron strikes back

pioneer sa9800 - 4.jpg
definitely lots of wires, supply board up front requires some disconnection and relocation of a few wires.

pioneer sa9800 - 9.jpg
updated power resistors installed, greatly improved thermal dissipation
 
pioneer sa9800 - 3.jpg
after repairing the noise and verifying rails are good, time to adjust bias and do some exercise

pioneer sa9800 - 10.jpg
starting things low for the initial testing before feeding 120v mains and dialing in the bias
 
optonica sm3205 - 5.jpg
nice labeling of components, mains txf size would suggest healthy output wattage

optonica sm3205 - 6.jpg
optonica rh-ix1066af darlington output modules

 
sansui aud55x - 1.jpg
the sansui mentioned in previous posts

sansui aud55x - 2.jpg
sansui au-d55x integrated amp, display looks nicer when power is active.

more than a few design issues inside. this was earmarked for the scrap pile but instead became a deep dive into why these arent worth dumping money into especially if a quick turn-around profit is the main goal. for a hobbyist or electro-mechanical enthusiast something like this can be a fun test bed for modz. similar to finding a '90s sedan and adding a turbo just for kicks.

for those familiar with cleetus mcfarland on youtube, plus who knows how many other similar channels, modding for the fun of it is the general theme.

youtube.com/@CleetusM/videos

or some design analysis over at i_do_cars:

youtube.com/@I_Do_Cars/videos

the heat pipe design in this sansui has potential. couple bottles of quantum nitrous above the exhaust manifold, what could possibly go wrong...
 
sansui aud55x - 3.jpg
useful feature on this is the mm/mc phono options. spring terminals should be upgraded to banana although that would be a chore and may as well delete the a/b selector and miles of wire harness.

sansui aud55x - 4.jpg
healthy ventilation and bottom panel is easy to remove
 
sansui aud55x - 6.jpg
powering up at reduced mains with bulb, wattage already pointing to over-bias on one or both channels

sansui aud55x - 7.jpg
after adjusting the bias, balancing both channels
 
sansui aud55x - 11.jpg
removed the face plate, phono plastic button was trying to escape. other things to access include tone control (on/off) button removal which involves desoldering it. lots of spray and a decades worth of mechanical exercise needed (tip of the iceberg).

sansui aud55x - 12.jpg
usual age/use related fracture of a plastic component. pinch back into shape and then install thin metal wire around the square plus a small blob of solder to complete the ensemble.
 
sansui aud55x - 15.jpg
heat pipe works better when there is metal-on-metal thermal conduction. some mounting screws were adjusted to improve the situation.

sansui aud55x - 16.jpg
removed one of the daughter boards for the recap process
 
sansui aud55x - 17.jpg
installed some new pots, multi-turn for offset and single turn for bias (each channel). offset is still very sensitive when adjusting even with multi-turn. one power resistor upgrade shown, higher wattage and up off the board. another power resistor upgrade will be needed since this is one of many inferno/fireplace locations in the chassis. daughter board from previous post not reinstalled yet.

sansui aud55x - 18.jpg
rectifier board removed to do some recap activity. power caps will remain for a while longer until the update photos are posted.
 
sansui aud55x - 19.jpg
nice view of the rectifier board before it is reinstalled

sansui aud55x - 20.jpg
after the first round of: spray (+mechanical exercise), partial recap, component thermal upgrade/redesign.

mm/mc fully functional and tone control is stable (no noise).
 
Back
Top Bottom